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Aggregate Crusher Plant

Aggregate crusher plant production line is a good crushing equipment for urban construction in recent years. And it has won wide acceptance and recognition from customers at home and abroad. The aggregate crushing plant can produce gravel aggregates that meet various industry standards. It can provide sand aggregate for the construction of municipal buildings, railways, highways, hydropower stations, airports and docks.

Daswell aggregate crusher
Daswell aggregate crusher plant

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The aggregate crushing equipment production line is mainly composed of vibrating feeder, jaw crusher, impact crusher, vibrating screen and belt conveyor. According to the size of the output and the type of aggregate materials, we formulate different configurations of sand and gravel aggregate crusher plant machine. The products produced by sand and gravel crushing have a widely range as aggregates of concrete in different configurations generally.

Applications

Aggregate crusher plant for sale has extensive use in sand and gravel yards, coal mining, concrete mixing plants, dry mortar, power plant desulfurization, quartz sand, etc. It has a widely range of use  in metallurgy, mining, chemical industry, cement, construction, refractory materials and ceramics and other industrial sectors for medium and fine crushing of various medium-hard ores and rocks.

aggregate crusher plant110
aggregate crusher plant
aggregate crusher plant
mobile aggregate crushing plant

Item Models & Specs Quantity Power(kw)
Main equipment Vibrating feeder ZSW300*90 1 set 7.5
Frame Frame Three axle ship type frame 1 set
Belt conveyor Main belt B800*10m 1 set 7.5
Hydraulic system Hydraulic station Matched 1 set
Cable set
Hydraulic accesso Oil pipe, control valve, radiator, etc.
Electrical system Electric cabinet, etc. Main electrical components(Chint/Delex 1 set

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Features of aggregate crusher plant

  • Unit integration. The performance of the aggregate crushing plant for sale is strong, the combination is reasonable and compact, and the requirements for the work site are very low.
  • Flexible and simplified. Aggregate crusher equipment can be quickly put into use, and can be customized according to customer specific requirement.
  • Fully automated operation process, higher production efficiency, more optimized work efficiency. High degree of automation, large crushing ratio, high production efficiency.
  • Various configurations. The collocation of the aggregate crushing machinery could adjust according to the needs, flexibly with a variety of crushing or sand making equipment, more practical.
  • Convenient maintenance and operation mode, compared with other production line equipment, aggregate crusher maintenance is simple. The wearing parts are made of high-strength wear-resistant materials, with low loss and long service life, which can bring considerable economic benefits to customers.
aggregate crusher for delivery
mobile aggregate crusher plant for delivery
aggregate crusher for shipment
mobile aggregate crusher plant for shipment

Item Models & Specs Quantity Power(kw)
Main equipment Vibrating feeder ZSW300*90 1 set 7.5
Frame Frame Three axle ship type frame 1 set
Belt conveyor Main belt B800*10m 1 set 7.5
Hydraulic system Hydraulic station Matched 1 set
Cable set
Hydraulic accesso Oil pipe, control valve, radiator, etc.
Electrical system Electric cabinet, etc. Main electrical components(Chint/Delex 1 set

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Working process

The aggregate crushing equipment plant compose of a complete set of equipment for feeding, crushing, screening, and transportation. And the whole machine is controlled in an integrated manner. The material transport to the jaw crusher through the vibrating feeder for coarse crushing. And then sent to the impact crusher through the belt conveyor for secondary crushing. After it is sent to the vibrating screen, the qualified materials can be output through the belt conveyor, and the unqualified materials are returned to crush again. All levels of crushing plants are independent work units, each completes its operating procedures. And the entire processing flow is a complete production line, which can realize the recycling of materials and meet the production requirements of customers.

aggregate-crusher-in-site
aggregate crusher plant
aggregate-crusher
stationary aggregate crusher plant work in site

Max Feeding Size(mm) Capacity(t/h) Aggregate/Sand Size(mm)
340 30-50 0-5,5-10,10-20,20-50mm or other different sizes as demand
420 50-80
480 70-100
560 90-150
630 140-350
700 350-500

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Types of aggregate crusher plant

According to the different types of stone, it could divide into pebble, basalt, granite, limestone and other types.

Pebble aggregate crushing plant

pebble crushing plant
pebble crushing plant working site

The biggest problem of the pebble aggregate crusher plant for sale production line is that the wear parts are easy to wear. This is because the silicon content in the river pebbles is very high, the pebbles crushing should as much as possible using multi-stage crushing solutions.

Using a two-stage jaw crusher for production. This configuration is a solution with the lowest investment and the simplest maintenance. And the production cost is also the most economical among all the solutions.

If it is required that the grain shape of the product after the pebble crushing is excellent. What’ more, the production cost could reduce at the same time. Then we can use a matching process plan of a two-stage crusher (jaw crusher + fine jaw crusher, cone crusher) and an impact crusher. The main crushing work is completed by the primary crushing and the second crushing, and finally by the impact crusher for integral crushing.

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Basalt aggregate crushing plant

 aggregate crushing plant in Indonesia
basalt stationary crushing plant in Indonesia

Basalt and diabase are materials with higher hardness and higher silicon content. It is more difficult to crush in actual crushing operation, at the same time the crushing cost is high.

For basalt crushing, multi-stage crushing equipment should use as much as possible to reduce the loss of wear parts. The typical configuration of multi-stage crushing equipment is two-stage jaw crusher or jaw crusher plus cone crusher. If the customer has higher requirements for the final stone particle size, we can configure an impact crusher for shape crushing. Thus forming a three-stage crushing process configuration.

The biggest feature of the impact crusher is that it can produce high-quality granular stones. With the dual performance of crushing and shaping. A good particle size stone material can add a better force performance to the building, and has a higher price in the market.

Max Feeding Size(mm) Capacity(t/h) Aggregate/Sand Size(mm)
340 30-50 0-5,5-10,10-20,20-50mm or other different sizes as demand
420 50-80
480 70-100
560 90-150
630 140-350
700 350-500

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Granite aggregate crushing plant for sale

Granite is also one of the more difficult materials to crush, however it is slightly easier to crush than basalt. This is because although granite hardness is high, but has a certain brittleness.

In order to improve the size of the stone materials. The granite aggregate crushing machine production line can use the process configuration of jaw crusher and impact crusher. The investment cost of this configuration is higher than that of the two-stage jaw crusher. And the produced stone particles are very good. However, because granite is a material that is relatively difficult to break. The wear-resistant parts cost of the impact crusher is relatively high. And the production cost increased by long-term production is obvious. Because of the brittle nature of granite, this configuration is also an acceptable solution.

granite aggregate crushing plant
granite aggregate crushing plant in Philippines

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Limestone aggregate crusher machine

Limestone aggregate crusher plant production line we can also directly use jaw crusher and impact crusher scheme. It can not only obtain good stone particle size, but also have a long service life for the wear parts of the crusher.

If the market does not have high requirements for the size of the stone material. We can use a two-stage jaw crusher to reduce the proportion of powder material. And at the same time, some investment cost of aggregate crushing plant reduce relatively.

limestone aggregate crusher plant
limestone aggregate crusher plant working site

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If you need the aggregate crusher plant for sale for stone crushing, please choose our Daswell machinery. We have rich aggregate crushing equipment production experience, as well as professional pre-sale and after-sales service. We can also provide you with satisfactory machine and purchase services . Leave your message to us and we will reply you as soon as possible.

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